Application and Research of Measurement System Analysis for Detection of Cadmium and Lead in Rice
-
摘要: 为提高大米中镉、铅元素检测数据的可靠性,根据GB 5009.12—2017《食品中铅的测定》、GB 5009.15—2014《食品中镉的测定》对大米中镉、铅元素含量进行检测,并以原子吸收分光光度计为测量设备的测量系统进行各类误差分析. 结果表明,两种元素稳定性分析中Xbar控制图均存在超出上下控制界限的点,稳定性不满足要求. 偏倚和线性P值均大于0.05,不存在显著的偏倚和线性误差. 量具研究变异占比(Reproducibility & Repeatability,R&R)分别为54.03%和36.38%,均大于30%,测量误差超出可接受范围. 通过人、机、料、法、环、测等多方面故障排查后稳定性达到统计受控状态,R&R分别降至9.66%和8.95%,均小于10%,测量系统可接受. 利用测量系统分析方法从多方面降低各类测量误差,能够有效保障大米中镉、铅元素含量检测数据的可靠性.Abstract: In order to improve the reliability of detection data of cadmium and lead elements in rice, the content of cadmium and lead in rice were detected according to GB 5009.12—2017 "Determination of Lead in Food" and GB 5009.15—2014 "Determination of Cadmium in Food", and the various error analysis were carried out for the measuring system analysis (MSA) with the atomic absorption spectrophotometer as measuring equipment. The results showed that the Xbar control charts in the stability analysis of two elements have points beyond the upper and lower control limits, and the stability did not meet the requirements. The bias and linear P values were greater than 0.05, which meant that there were no significant bias and linear error. The results of Reproducibility & Repeatability (R&R) were 54.03% and 36.38%, respectively, both greater than 30%, and the measurement errors were beyond the acceptable range. The stability reached the statistical controlled state after the fault investigation of human, machine, material, method, environment, measurement and other aspects, and the R&R were reduced to 9.66% and 8.95%, respectively, both less than 10%, the measurement system was acceptable. The use of MSA method to reduce various types of measurement errors from many aspects, can effectively guarantee the reliability of the detection data of cadmium and lead contents in rice.
-
Key words:
- measurement system analysis /
- rice /
- cadmium /
- lead /
- reliability
-
图 4 大米中镉、铅元素的部分量具R&R(方差分析)报告
(a)镉元素和(c)铅元素的测量值×样品序号图,(b)镉元素和(d)铅元素的测量值×检测人员图
Figure 4. Part of gage R&R reports (variance analysis) for cadmium and lead detections in rice
(a) (c) measured value × sample number charts of cadmium and lead, respectively, (b) (d) measured value × tester charts of cadmium and lead, respectively
表 1 大米镉、铅元素MSA方案设计要点
Table 1. Design points of MSA of cadmium and lead elements in rice
方案要点 研究特性 分辨力 稳定性 偏倚和线性 重复性和再现性 样品 — 某一批待测液 覆盖检测范围的5种待测液 覆盖检测范围的5种待测液 子组/个 — 25 5 5 评价人员/人 1 1 1 2 重复测量/次 — 3 12 6 研究方法 十分之一法则 控制图法 独立样件法 方差分析法 表 2 量具线性分析
Table 2. Linear analysis for gage
自变量 镉 铅 系数 系数标准误差 P 系数 系数标准误差 P 常量 0.000 123 0.000 301 0.683 0.000 132 0.000 149 0.377 斜率 0.000 323 0.002 674 0.904 −0.000 381 0.002 259 0.867 表 3 量具偏倚分析
Table 3. Bias analysis for gage
镉 铅 参考值 偏倚 P 参考值 偏倚 P 0.030 0 0.000 150 0.621 0.005 0 0.000 108 0.424 0.090 0
0.105 0
0.120 0
0.170 00.000 133
0.000 083
0.000 242
0.000 1750.607
0.623
0.389
0.5650.025 0
0.050 0
0.080 0
0.110 00.000 083
0.000 192
0.000 133
0.000 0420.535
0.272
0.551
0.823平均值 0.000 157 0.183 平均值 0.000 112 0.143 表 4 改进前后大米中镉、铅元素MSA的变异分析表
Table 4. Analysis results of variation of MSA for cadmium and lead detections in rice before and after improvement
来源 镉 铅 改进前 改进后 改进前 改进后 合计量具R&R/% 54.03 9.66 36.38 8.95 重复性/% 45.67 9.36 28.18 7.09 再现性/% 28.88 2.39 23.01 5.46 样品间误差/% 84.14 99.53 93.15 99.60 合计变异/% 100.00 100.00 100.00 100.00 可区分的类别数 2 14 3 15 -
[1] 陆姗姗, 毕颖, 李辉. 我国大米重金属污染现状及检测技术进展[J]. 农业技术与装备, 2020(5): 9-10LU Shanshan, BI Ying, LI Hui. The current situation of rice heavy metal pollution and detection technology in China[J]. Agricultural Technology & Equipment, 2020 (5): 9-10. [2] 刘金凤. 大米中重金属检测技术的分析与研究[J]. 科技创新导报,2020,17(12):65-65, 106 doi: 10.16660/j.cnki.1674-098X.2020.12.065LIU Jinfeng. Analysis and research on detection technology of heavy metals in rice[J]. Science and Technology Innovation Herald,2020,17 (12):65-65, 106. doi: 10.16660/j.cnki.1674-098X.2020.12.065 [3] 克莱斯勒集团公司, 福特汽车公司, 通用汽车公司. 测量系统分析参考手册(第四版)[M]. 2010CHRYSLER GROUP, FORD MOTOR COMPANY, GENERAL MOTORS. Reference manual for measurement system analysis (4th edition) [M]. 2010. [4] 杨朝盛. 测量系统分析(MSA)实用指南[M]. 北京: 机械工业出版社, 2020YANG Chaosheng. Practical guide for measuring system analysis (MSA)[M]. Beijing: China Machine Press, 2020. [5] 吴小卫. 质量过程的测量系统分析及其应用[D]. 广州: 暨南大学, 2007WU Xiaowei. A Measurement system analysis and application in quality process[D]. Guangzhou: Jinan University, 2007. [6] Aslam M, Bantan R A R. A study on measurement system analysis in the presence of indeterminacy[J]. Measurement,2020,166 :108201. doi: 10.1016/j.measurement.2020.108201 [7] Galli B J. Measurement system analysis and system thinking in six sigma: how they relate and how to use them[J]. International Journal of System Dynamics Applications,2020,9 (1):44-62. doi: 10.4018/IJSDA.2020010103 [8] 韦永寅. 基于测量系统分析(MSA)对汽车某车型加油口盖总成检具设计方案优化研究[J]. 汽车实用技术,2021,46(21):104-106 doi: 10.16638/j.cnki.1671-7988.2021.021.026WEI Yongyin. Based on the measurement system analysis (MSA) to optimize the design scheme of the fuel filler cap assembly inspection tool of a certain automobile model[J]. Automobile Technology,2021,46 (21):104-106. doi: 10.16638/j.cnki.1671-7988.2021.021.026 [9] 郑晓峰, 周纯江, 赵传强, 等. 行星减速机背隙检测装置研制及测量系统分析[J]. 机电工程,2022,39(2):238-243, 275 doi: 10.3969/j.issn.1001-4551.2022.02.014ZHENG Xiaofeng, ZHOU Chunjiang, ZHAO Chuanqiang, et al. Development of backlash detection device for planetary reducer and measurement system analysis[J]. Journal of Mechanical & Electrical Engineering,2022,39 (2):238-243, 275. doi: 10.3969/j.issn.1001-4551.2022.02.014 [10] 张娅岚, 罗素文, 王代华. 测量系统Gage R&R在生产过程质量改进中的实践研究[J]. 现代信息科技,2021,5(20):167-170, 174ZHANG Yalan, LUO Suwen, WANG Daihua. Practical research on measurement system gage R & R in quality improvement of production process[J]. Modern Information Technology,2021,5 (20):167-170, 174. [11] 马丽莎. 测量系统分析(MSA)在齿轮生产过程中的应用[J]. 内燃机与配件,2021(1):162-163 doi: 10.3969/j.issn.1674-957X.2021.01.076MA Lisha. Application of measurement system analysis (MSA) in gear production process[J]. Internal Combustion Engine & Parts,2021 (1):162-163. doi: 10.3969/j.issn.1674-957X.2021.01.076 [12] 孙国峰, 黄周杰, 崔喆珉. 测量系统分析在紧固件生产过程中的应用[J]. 内燃机与配件,2022(2):182-184 doi: 10.3969/j.issn.1674-957X.2022.02.059SUN Guofeng, HUANG Zhoujie, CUI Zhemin. Application of measurement system analysis in fastener manufacturing[J]. Internal Combustion Engine & Parts,2022 (2):182-184. doi: 10.3969/j.issn.1674-957X.2022.02.059 [13] 李红生. 基于MINITAB的测量系统分析技术在汽车企业的研究与应用[D]. 沈阳: 沈阳建筑大学, 2018.LI Hongsheng. MSA research and application at automotive industry based on MINITAB[D]. Shenyang: Shenyang Jianzhu University, 2018. [14] 陶明东, 周梦璐. 基于Minitab软件的纤维力学指标测量系统分析[J]. 高科技纤维与应用,2020,45(5):45-50 doi: 10.3969/j.issn.1007-9815.2020.05.008TAO Mingdong, ZHOU Menglu. Measurement system analysis of fiber mechanical properties based on software minitab[J]. Hi-Tech Fiber & Application,2020,45 (5):45-50. doi: 10.3969/j.issn.1007-9815.2020.05.008 [15] 潘涛, 吴国新, 何小妹, 等. MSA在航发叶片型面参数测量系统上的应用[J]. 制造技术与机床,2021(5):115-118 doi: 10.19287/j.cnki.1005-2402.2021.05.017PAN Tao, WU Guoxin, HE Xiaomei, et al. Application of MSA in measurement system of aero-engine blade profile parameters[J]. Manufacturing Technology & Machine Tool,2021 (5):115-118. doi: 10.19287/j.cnki.1005-2402.2021.05.017 [16] 赵海娟, 李文伟, 王慧, 等. 基于HS GC/MS的食品包装纸溶剂残留测量系统波动源分析和监控[J]. 食品与机械,2022,38(8):87-93ZHAO Haijuan, LI Wenwei, Wang Hui, et al. Variation sources analysis and monitoring of measurement system of food packaging paper based on HS GC/MS[J]. Food & Machinery,2022,38 (8):87-93. [17] 杨丽. 六西格玛管理在高锰酸盐指数测量系统分析中的应用[J]. 青海环境,2021,31(2):97-100 doi: 10.3969/j.issn.1007-2454.2021.02.011YANG Li. Application of six sigma management in the analysis of permanganate index measurement system[J]. Journal of Qinghai Environment,2021,31 (2):97-100. doi: 10.3969/j.issn.1007-2454.2021.02.011 [18] 高军呢, 谭卫红, 李晓鑫. 应用Minitab进行测量系统分析及评价[J]. 设备管理与维修,2021(12):39-40 doi: 10.16621/j.cnki.issn1001-0599.2021.06D.21GAO Junni, TAN Weihong, LI Xiaoxin. Measurement systems analysis and evaluation with Minitab[J]. Plant Maintenance Engineering,2021 (12):39-40. doi: 10.16621/j.cnki.issn1001-0599.2021.06D.21 [19] 刘安娜, 侯莹莹, 武美丽, 等. 烟用礼盒水分检测重复性和再现性优化[J]. 食品工业,2022,43(7):134-136LIU Anna, HOU Yingying, WU Meili, et al. Improvement on the repeatability and reproducibility of moisture detection on cigarette gift box[J]. The Food Industry,2022,43 (7):134-136. [20] 国家卫生和计划生育委员会. 食品安全国家标准 食品中镉的测定: GB 5009.15—2014[S]. 北京: 中国标准出版社, 2015National Health and Family Planning Commission. National food safety standard-determination of cadmium in food: GB 5009.15—2014[S]. Beijing: Standards Press of China, 2015. [21] 国家卫生和计划生育委员会, 国家食品药品监督管理总局. 食品安全国家标准 食品中铅的测定: GB 5009.12—2017[S]. 北京: 中国标准出版社, 2017National Health and Family Planning Commission, State Food and Drug Administration. Food safety national standard—Determination of lead in food: GB 5009.12—2017[S]. Beijing: Standards Press of China, 2017. -