Research on Measuring Surface Roughness with Laser Confocal Microscope
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摘要: 介绍了利用激光共聚焦显微镜对不同粗糙度标准样块表面进行粗糙度测量时,各试验参数对测量结果的影响. 对于标准样块,测得的面粗糙度(Sa)符合测量要求(示值误差≤5%),最终确定合理的试验参数. 方法不但具有非接触、高分辨率、测量速度快的特点,同时可以获得被测表面的三维形貌,可以更加直观的对表面进行评价,使激光共聚焦显微镜能够更好的应用于工业材料表面轮廓分析领域.Abstract: The effect of experimental parameters on the measurement results, using a laser confocal microscope for the roughness measurement on the surface of different roughness standard sample blocks, was introduced. For the standard sample block, the measured surface roughness Sa met the measurement requirements (indication error≤5%), and the reasonable experimental parameters were finally determined. The method not only has the characteristics of non-contact, high resolution and fast measurement speed, but also can obtain the three-dimensional topography of the measured surface, which can more intuitive to evaluate the surface, so that the laser confocal microscope can be applied more favorably in the field of industrial materials profile analysis.
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表 1 6种不同粗糙度的标准样块在不同物镜下测量Sa值
Table 1. Measured Sa values of six standard sample blocks with different roughness under different objective lenses
/μm 物镜大小 标准样块编号 120028 120054 112494 112454 110768 112421 5X(29.3) 1.879 2.951 2.488 1.862 3.898 11.229 10X(30.1) 0.527 0.656 0.864 1.783 1.924 4.098 20X(30.1) 0.174 0.321 0.544 0.836 1.442 2.968 50X(46.6) 0.108 0.215 0.422 0.715 0.909 2.470 100X(83.6) 0.062 0.129 0.230 0.324 0.581 1.495 校准值 0.096 0.214 0.440 0.854 1.465 3.072 表 2 50X物镜下3种不同粗糙度的标准样块不同步进参数下测量Sa值
Table 2. Measured Sa values of three standard sample blocks with different roughness using asynchronous advancing parameters under 50X objective lens
No. 120028 No. 120054 No. 112494 步长 /μm Sa/μm 扫描时间/s 步长 /μm Sa/μm 扫描时间/s 步长/μm Sa/μm 扫描时间/s 0.100 0.110 371 0.200 0.215 245 0.500 0.422 38 0.050 0.108 733 0.100 0.215 520 0.200 0.422 103 0.020 0.111 1 742 0.050 0.216 1 013 0.100 0.426 200 0.010 0.125 2 515 0.020 0.218 2 398 0.050 0.427 405 注:图像扫描像素为512×512,扫描范围为120 μm×120 μm 表 3 20X物镜下3种不同粗糙度的标准样块不同步进参数下测量Sa值
Table 3. Measured Sa values of three standard sample blocks with different roughness using asynchronous advancing parameters under 20X objective lens
No.112454 No.110768 No.112421 步长/μm Sa/μm 扫描时间/s 步长/μm Sa/μm 扫描时间/s 步长/μm Sa/μm 扫描时间/s 1.000 0.828 51 1.500 1.447 55 3.000 2. 872 28 0.500 0.836 103 1.000 1.442 75 1.500 2.968 59 0.200 0.839 254 0.500 1.440 149 1.000 2.962 78 0.100 0.841 510 0.200 1.450 408″ 0.500 2. 964 212 注:图像扫描像素为512×512,扫描范围为300 μm×300 μm 表 4 编号112454标准样块重复性试验测量Sa值
Table 4. Repeatability test measurement Sa value of standard sample block No.112454
测试次数/次 Sa/μm RSD/% 1 0.836 −0.119 2 0.834 −0.358 3 0.839 0.239 4 0.836 −0.119 5 0.835 −0.239 6 0.840 0.358 7 0.841 0.478 8 0.836 −0.119 9 0.839 0.239 10 0.834 −0.358 平均值 0.837 0.000 2 -
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